Computational materials scientist · Purdue University

Predicting fatigue from microstructure to component life.

I combine microstructure-sensitive modeling, in situ synchrotron experiments, and scientific machine learning to understand fatigue and accelerate the qualification of additively manufactured materials.

Portrait of Krzysztof S. Stopka
01 Processing

Additive manufacturing and controlled process perturbations

02 Structure

Defects, microstructure, surface condition, and residual stress

03 Mechanics

In situ experiments, crystal plasticity, and data-driven models

04 Performance

Fatigue initiation, crack growth, life, and qualification

Research program

Mechanistic models, revealing experiments, faster decisions.

My work connects observations and simulations across length scales—from individual grains and defects to engineering fatigue life. The goal is not only to explain why materials fail, but to build predictive tools that make new materials easier to trust and deploy.

01

Microstructure-sensitive fatigue

Crystal plasticity and statistically representative microstructures for fatigue initiation, small-crack growth, and total-life prediction.

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02

Defect-aware advanced manufacturing

Experimentally informed models that quantify how pores, rough surfaces, and process history influence fatigue-critical behavior.

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03

In situ experiments and scientific ML

High-energy X-ray measurements and data-driven models that reveal local mechanisms and translate detailed mechanics into rapid predictions.

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Selected work

Representative contributions

These papers illustrate the progression from process-controlled defects and grain-scale mechanics to unified fatigue-life prediction. The complete record is available on the publications page.

2026

A unified model for microstructure-sensitive fatigue crack initiation across low and high cycle fatigue

Materials & Design · A single, physically interpretable framework spanning fatigue regimes.

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2026

Micromechanical and fatigue in situ synchrotron characterization of an additively manufactured superalloy with porosity

Additive Manufacturing · Three-dimensional defect observations paired with evolving micromechanical response.

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2023

Modeling fatigue behavior of additively manufactured alloys with an emphasis on pore defect morphology

Journal of the Mechanics and Physics of Solids · Defect shape and local microstructure linked to fatigue-critical response.

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Teaching & mentorship

Helping engineers connect mechanics, materials, and computation.

I value learner-centered teaching, transparent expectations, and research mentorship that develops both technical independence and scientific judgment.

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Current direction

From crack initiation to total fatigue life.

My current work connects initiation, microstructurally small-crack growth, and long-crack growth while incorporating realistic surface and residual-stress states.

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Collaboration

Interested in working together?

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